Hats
Structured trucker caps, flat bills, performance caps and everyday dad hats from Richardson, Flexfit, New Era, Otto and other established headwear lines, stitched flat, in 3D puff, or finished with a patch.
Clean, dimensional embroidery on hats, polos and fleece, digitized by hand for the garment it goes on.
Custom embroidery • Hats • Polos • Hoodies • 3D puff
Send us your logo and tell us what you want it on. We’ll work out the size and placement, then build the stitch file by hand in house. That setup is called digitizing and runs $50 to $100 per design. We keep the file for reorders.
Looking for a hat, polo or hoodie? We source blanks from brands including Richardson, Nike, Port Authority and Independent Trading Co. Tell us the fit, color and budget you have in mind and we’ll narrow down the options.
Structured trucker caps, flat bills, performance caps and everyday dad hats from Richardson, Flexfit, New Era, Otto and other established headwear lines, stitched flat, in 3D puff, or finished with a patch.
Nike, Adidas and TravisMathew for a premium athletic feel; Port Authority and OGIO for practical team and company programs.
Light through heavyweight fleece, with placements including left chest, sleeve, hood and back when the garment construction supports it.
Foam under the stitches creates a raised result on suitable hat logos and lettering. We check the artwork and cap before recommending it.
We source the garment and plan the embroidery together. That matters because a structured cap, performance polo and heavyweight hoodie each need a different approach.
Embroidery is not always the right call. Here is how it stacks up against DTF and screen printing. We quote the method that fits your quantity, colors, and garment.
| Embroidery | DTF | Screen printing | |
|---|---|---|---|
| Look and feel | Raised thread with real texture. 3D puff adds height. | Smooth print that flexes with the fabric. | A solid layer of ink, bold and flat. |
| Setup | Hand digitizing, $50 to $100 per design. We keep the file. | No screens. Every color prints from one film. | One screen for each ink color. |
| Small runs | Available, but DTF usually costs less per piece. | Cost effective at low quantity. | No minimums. The price per piece drops as quantity grows. |
| Best for | Hats, polos, and logos that should look built in. | Photos, gradients, and busy full-color art. | Big runs of simple designs, generally over 200 pieces for one color. |
| Care | Wash inside out. | Wash cold, inside out. No fabric softener. | Wash cold, inside out. No fabric softener. |
Send a PDF or PNG of your logo. If all you have is a rough file, send it anyway. We help with the art.
Send your artA PDF or PNG, plus the garment and logo size. If we already have your stitch file, we’ll check whether it needs changes for this piece.
Thin lines, low resolution images, and fine detail that can’t shrink. A hat front or left chest is small, so we flag these before we digitize.
Done by hand in house, never outsourced. It runs $50 to $100 per design, and the stitch file stays on record for reorders.
You see and approve the design before a single stitch goes on a garment.
A PDF or PNG works. Tell us the garment and the quantity.
We build the stitch file for your garment and flag anything that won’t hold up.
Standard turnaround is two weeks after approval. Rush depends on the current production load.
Here’s what we look at when your logo moves from one garment to another.
A chest logo is a common choice for staff polos. Send the shirt idea and logo so we can work out a size that reads clearly without feeling too heavy.
A curved cap and a stretchy beanie need different setups. Show us the style you want, and we’ll check how much space your logo has to work with.
Tell us where you want the stitching. Pockets, seams and thick lining can limit access, and a large filled design can make the fabric feel heavier.
Send the names exactly as you want them stitched, with a garment size beside each one. We’ll check the space for the names and company logo together.
The garment, artwork and quantity can change the answer. These are the useful starting points.
Yes. 3D puff uses foam beneath the thread to raise bold shapes and lettering off the cap. It’s not a fit for every fine line or small detail, so we review the logo and headwear style first.
Popular choices include the Richardson 112, Flexfit, New Era and Otto. We also source other cap styles when you need a different profile, closure, fabric or price point.
Nike, Adidas, TravisMathew, Port Authority and OGIO are common requests. We narrow the options by fit, fabric, color, use and budget, then confirm availability before quoting.
Common placements include the left chest, sleeve, hood and upper back. Pocket seams, zippers and heavy lining can limit the embroidery field, so we confirm the exact placement on the chosen hoodie.
Yes. We keep the approved file on record for reorders. If you switch from a flat garment to a cap, we may recommend a separate version because the two surfaces stitch differently.
It can be, especially when the raised thread is part of the look you want. If price matters more than texture on a short run of shirts or polos, we can compare it with DTF.
Turn the garment inside out and wash it cold on a gentle cycle. Avoid harsh bleach and high heat; air drying or a low dryer setting is easier on both the thread and the garment.
Tell us what you’re looking to create. We’ll reply with next steps.
Call (818) 527-8264